Quality automotive stamping supplier

Metal stamping automotive supplier from China: Stamping Dies and Tooling – The heart of the stamping process lies in its dies and tooling. A die is a specialized mold designed to shape a specific car part by pressing the metal into its cavity. Each die can weigh several tons and is precision-engineered to micrometer-level accuracy. Die manufacturing begins with 3D CAD models of the part, followed by computer simulations that predict metal flow and potential defects. Skilled toolmakers then construct the dies using hardened steel or advanced alloys to withstand the high pressures and repeated cycles of stamping. Proper maintenance of dies is essential, as wear or misalignment can lead to defects and production delays. In modern plants, robotic systems often handle die changes automatically, minimizing downtime. This integration of design precision and automated tooling ensures that every stamped part meets the same quality standards, cycle after cycle, throughout a vehicle’s production life. See even more info on automotive metal stamping.

These equipments adopt computer digital control technology, which can adapt to various metal stamping processing processes, are easy to operate, and have the characteristics of high speed and high accuracy. Mainly used for processing various metal materials on metal stamping production lines. The automatic setting device can ensure that the mold operation is always stable and high-speed, and assists in some tasks on the processing line that require high-speed switching; The stroke is adjustable, the maximum stamping speed of our equipment is 1200/min, and it can be adjusted independently according to the production cycle required by the product.

We have 45 professional mold technicians and 5 mold design engineers.The company’s minimum punching distance is 0.2MM.the mold parts processing accuracy to 0.005MM, and the overall assembly accuracy to 0.01MM.Our R&D team has more than 10 years of experience in the precision stamping parts industry and can provide one-stop services from product evaluation to mold design, manufacturing, assembly, mold trial, and production. After the mold assembly is completed, professional mold technicians will be arranged to conduct mold trials. Advanced quality testing equipment will be used to test the dimensional accuracy, surface quality, internal structure of the first product, and may also conduct mechanical properties, functional testing, salt testing. Advanced Equipment – DOBBY NXT stamping equipment mainly adopts a toggle design, which can automatically adjust the equipment parameters to meet different stamping needs. This equipment is mainly used to manufacture precision hardware, electronic components, auto parts and other products that require high-precision processing. 40T-60T punching machines are mainly used in the metal stamping forming process and can meet the needs of various industries for high-precision and high-efficiency metal stamping parts. Its equipment, especially the SDS series servo punch machines, combines traditional mechanical punch machines with digital servo control systems, which can handle various stamping processes in an intelligent, composite, and green way to meet the needs of difficult-to-process forming materials.

Standardize Features: Using standard hole sizes, thread pitches, and other features can reduce the need for custom tools and simplify the machining process. Standard features are easier to produce and often result in lower costs. Simplify Geometries: Complex geometries can increase machining time and tool wear. Simplifying your part design where possible can lead to faster machining and lower costs. Avoid unnecessary intricacies that don’t add functional value to the part. See additional information on dgmetalstamping.com.

Customization of mold materials: select appropriate mold materials and processing methods based on the structure and material requirements of customer products to ensure that the mold produces products that meet customer drawing requirements; Product size and design customization: assist customers in optimizing drawings and designing and optimizing molds to meet the specific functional requirements of the product. Customization of quality requirements: set product quality standards according to the actual needs of customers. If necessary, cooperate with customers to purchase corresponding quality testing equipment to ensure that the products produced meet customer requirements.

Whether you’re a seasoned engineer or just starting, these insights will streamline your design process and enhance the performance of your machined parts. Let’s dive in and unlock the full potential of CNC machining for your projects. Key Design Considerations For CNC Machining – Designing parts for CNC machining involves several crucial considerations. Focusing on these areas can help you create parts that are easier to manufacture, perform better, and are more cost-effective.

Clean Surfaces and No Damage – Copper scratches easily and reacts to dirt or oil. A good supplier uses clean tools and packaging to avoid this. It keeps surfaces ready for brazing or electrical use. You won’t face any finishing issues after delivery. Parts arrive clean, sealed, and ready to use. On-Time Delivery with Less Delay – Professional suppliers plan better and hold material stock. This keeps your lead times short and predictable. Even custom orders stay on schedule. So, you can avoid delays caused by missing stock and broken tools. The process stays stable from order to shipment. Full Records and Traceable Materials – Quality parts come with full documentation. A trusted supplier gives you material certifications and batch tracking. You always know where each part came from. This helps you with audits, field support, and product safety. It also builds trust across your project teams.