Premium hydraulic seal factory: Types of Mechanical Seals – Several types of mechanical seals are available. Some of the popular ones include: Balanced and unbalanced seals; Pusher and non-pusher seals Cartridge seals. A mechanical seal consists of rotary and stationary faces running against each other. These faces apply a closing force against each other using springs and the pressure generated from the process fluid. This way, a seal is formed to prevent the fluid from leaking between the rotating shaft and the pump housing. Mechanical seals can be selected based on the type of pump application. Choosing the wrong seal can affect pump performance and lead to damage and costly repairs. An unbalanced mechanical seal is preferred if the pump needs to operate at a lower pressure. However, high pressure pumping applications require balanced mechanical seals. Balanced seals also perform better in high temperature operating conditions. Cartridge seals require less maintenance but are more expensive, hence used for limited applications. See more information on rod seals.
The Primary Seal – While two of the sealing points in a seal design are simple static seals, the seal between the rotating and stationary members needs a little more consideration. This primary seal is the basis of all seal design and is essential to its effectiveness. The primary seal is essentially a spring loaded vertical bearing – consisting of two extremely flat faces, one fixed, one rotating, running against each other. The seal faces are pushed together using a combination of hydraulic force from the sealed fluid and spring force from the seal design. In this way a seal is formed to prevent process leaking between the rotating (shaft) and stationary areas of the pump. The surfaces of the seal faces are super-lapped to a high degree of flatness; typically 2-3 Helium light-bands (0.00003” / 0.0008mm). If the seal faces rotated against each other without some form of lubrication they would wear and quickly fail due to face friction and heat generation. For this reason some form of lubrication is required between the rotary and stationary seal face; this is known as the fluid film.
The gasket made by DMS SEALS is uniquely mechanical and thermally stable and it has excellent oxidation resistance. Compared with other thermoplastics, it can be applied to components such as valves and bushings, with higher wear resistance, higher mechanical properties and thermal fatigue resistance. At the same time, it has excellent oil resistance (alkane oil), heat resistance, water resistance, aging resistance, air tightness and excellent adhesion. It is commonly used in media such as water, oil, and natural gas.
The rod seal is the most important sealing component designed by DMS SEALS in the liquid sealing application. It can effectively prevent the liquid inside the cylinder from leaking to the outside. Moreover, if there is a leakage problem in the rod seal, the performance of the equipment will be degraded. There are even some machine and human safety issues in extreme cases. This type of seal meets the standards of GB/T 15242.1-94 and GB/T 15242.3-94. It is ideal for high and low-speed reciprocating rods and rods in high-pressure system cylinders. Moreover, it can be used in a variety of fluids and high-temperature environments. It is characterized by its high corrosion resistance and its ability to work well in a corrosive media with no oil spots. It has high stability under pressure and harsh conditions. The outstanding advantages of our seals are strong wear resistance, resistance to extrusion, low friction and no stick-slip.
Influence of flange form: Different flange forms require different gaskets. Smooth-faced flanges are generally only used for low pressure, with soft thin gaskets; under high pressure, if the strength of the flange is sufficient, smooth-faced flanges can also be used, but thick soft gaskets should be used, or inner belt reinforcement should be used. Wound gasket for ring or reinforcement ring. In this case, metal gaskets are also not suitable, because the required pressing force is too large, resulting in large deformation of the bolts, making the flange difficult to seal. If a metal gasket is to be used, the smooth surface should be reduced to reduce the contact area with the gasket. In this way, under the condition of the same bolt tension, the compressive stress of the reduced narrow smooth surface will increase.
DMS SEALS is a technology enterprise which specialized in the production of seals, the development of seals material and the solution of the sealing of special working condition. We own 120 staffs which including 70 middle and senior technicians. Our factory covers more than 10000 square meters which including 8000 square meters for the workshop. Our production equipment and test equipment are on leading level in the same industry. We are the one of the biggest enterprise who specialized in manufacturing and developing seals in China. We have long time cooperation and communication with many universities and research institutions at home and board. Read additional info on https://www.dmsseals.com/.
DMS Seals is a professional mechanical seals manufacturer and oil seal supplier for hydraulic seals, O-Rings, spring energized seals, oil seals, mechanical seal and so on. Hydraulic seals including step seals, glyd rings, guide strips, wiper seals, rod seals, piston seals, rotary seals, wear rings. We can provide the hydraulic seals with bronze filled PTFE, carbon filled PTFE, graphite filled PTFE, MoS2 filled PTFE, glass filled PTFE, virgin PTFE. About O-Rings, we can supply NBR, FKM, silicone, EPDM, HNBR, ACM, FFKM material.
However, hydraulic transmission also has disadvantages compared with mechanical transmission: It is easy to leak and not friendly to the environment. High manufacturing precision is required. Low efficiency. The transmission ratio is not fixed. Due to the special working environment of construction machinery, its hydraulic system has the following characteristics: The working hours are irregular, and sometimes work continuously for a long time. The working environment is outdoors, the working temperature difference is large, and the working environment is dusty. The machine itself walks. Due to the limitation of volume and weight, the hydraulic oil tank is generally relatively small. Due to the volume and weight, the working pressure of the hydraulic system is high, usually above 20MPa, and the highest is about 40Mpa.
It can be used as a guide ring for the piston rod to support and guide the piston rod. It has excellent vibration damping performance and is simple and safe to install. It is made of metal and plastic materials. It can prevent work stagnation and violent vibration. The embossed structure facilitates the formation of lubricating micro-pits and improves lubrication. At the same time, the seal prevents the intrusion of tiny foreign objects and protects the sealing system.
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